Honda Factory Service Repair Manual PDF. Honda C90 S90 Cl90 Cd90 Ct90. Honda Cb90 Cb125 1964-1975. Honda Cb100 Cb125 Cl100 Sl100 CD125 Sl125. Honda Cb125 Cb160 1964-1975. Honda Cb125 Cb175 Cl125 Cl175 1967-1975. Honda Cb200 Cl200 1973-1979. Honda Cb250 Cb350 Cl250 Cl350 1968-1973. Honda Cb250 Cb360 Cl360 Cj250t Cj360t 1968-1979.

Complete Factory Service Repair Workshop Manual. No Extra fees, No Expiry dates.Service Repair Workshop Manual, available for instant download to your computer tablet or smart phone.This Professional Manual covers all repairs, servicing and troubleshooting procedures. It is very detailed and contains hundreds of pages with detailed photos & diagrams.This is the same type of manual used by professional Mechanics and Technicians containing step by step instructions & highly detailed exploded diagrams & pictures to show you how to complete every job correctly.Q. Can I print out a page?A. Yes you can print out a single page or the entire manual, its your choice.Q. Can I use this Manual on more than one computer?A.

Yes, this Manual can be used on as many computers as required.Q. Is this a trial or a limited version?A. No, this is the FULL Manual without any limitations or trial periods and can be used for life.Q, Will this Manual expire in 12 months or will I have to pay a renewal fee?A.

NO, Absolutely not! You can continue to use this Manual for life without the need to renew or pay any extra.Q. Will this PDF Manual work on Windows & MAC computers?A. Yes, it is fully compatible with all Windows & All MAC Computers.Thanks for looking at this item, please click on the Download Button.

Once you enter the portal below use the search box at the top of the page to find your service manual to download, here is an example in red of what you will type in the search box to find your model service manual:Example 1. Honda goldwing service manualExample 2.

Hon da cbr1100 service manualExample 3. Honda xr250r owners manualNOTE: This is a huge site and contains almost every Honda service manual ever produced, if you do not get results from the searh box you may have to try a different combination of words. Sometimes it is best not to enter the year but only the make and model motorcycle, you should include service manual or owners manual like the examples above.Do-It-Yourself and fix your problems now, enjoy! Honda Motorcycle Troubleshooting Searches:CLUTCH INFORMAITONThe purpose of the clutch is to smoothly disengage and engage the engine from the rear wheel for starting, stopping and shifting gears. The clutch is a wet, multiple-disc clutch with steel plates and fiber (friction) plates stacked alternately in the clutch shell. The pack consists of seven fiber plates, seven steel plates, one narrow fiber plate, one damper spring and one damper spring seat.

The fiber plates (clutch driving plates) are keyed to the clutch shell, which is driven by the engine through the primary chain. The steel plates (clutch driven plates) are keyed to the clutch hub, which drives the rear wheel through the transmission and secondary drive belt.When the clutch is engaged (clutch lever released), the diaphragm spring applies strong force against the pressure plate. The pressure plate then presses the clutch plates together causing the plates to turn as a single unit.

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The result is that the rotational force of the clutch shell is transmitted through the clutch plates to the clutch hub. As long as the transmission is set in a forward gear, power from the engine will be transmitted to the rear wheel.When the clutch is disengaged (clutch lever pulled to left handlebar grip), the pressure plate is pulled outward (by clutch cable action) against the diaphragm spring, thereby compressing the diaphragm spring. With the pressure plate retracted, strong inward force no longer squeezes the clutch plates together. The fiber plates are now free to rotate at a different relative speed than that of the steel plates (i.e. Slippage between the clutch plates occurs). The result is that the rotational force of the clutch shell is no longer fully transmitted through the 'unlocked' clutch plates to the clutch hub. The engine is free to rotate at a different speed than the rear wheel.CLUTCH TROUBLESHOOTINGCLUTCH SLIPS.

Incorrect clutch release adjustment. Check and adjust clutch release mechanism. Worn clutch plates.

Check service wear limits. Replace plates.CLUTCH DRAGS. Incorrect clutch release adjustment. Check and adjust clutch release mechanism.

Worn clutch release ramps or balls. Replace release ramps and/or balls. Warped clutch steel plates. Replace clutch steel plates.

Blade worn or damaged clutch gear splines. Replace clutch gear or hub as required. Overfilled primary.

Drain lubricant to correct level.COMPRESSION TESTSatisfactory engine performance depends upon a mechanically sound engine. In many cases, unsatisfactory performance is caused by combustion chamber leakage. A compression test can help determine the source of cylinder leakage. A proper compression test should be performed with the engine at normal operating temperature when possible.1. Disconnect spark plug wires. Clean around spark plug base and remove spark plugs.2. Connect CYLINDER COMPRESSION GAUGE (Part No.

HD-33223-1) to front cylinder per manufacturer's instructions.3. Make sure transmission is in neutral. With throttle plate in wide open position, crank engine continuously through 5 to 7 full compression strokes.4. Note gauge readings at the end of the first and last compression strokes. Record test results. Connect CYLINDER COMPRESSION GAUGE to rear cylinder and repeat Steps 3 and 4.a.

Compression is normal if final readings are within the range specified in Table 3-22, and do not indicate more than a 10 psi (0.689 Bar) variance between cylinders.b. If compression is below 100 psi (6.89 Bar) for 1100 cc engines or 150 psi (10.3 Bar) for 1200 cc engines.6. Inject approximately 1/2 oz. (15 ml) SAE 30 engine oil into each cylinder and repeat the compression tests on both cylinders.

Readings that are considerably higher during the second test indicate worn piston rings.NOTE: After completing the compression test(s) and reinstalling the spark plugs, make sure the throttle plate is in the closed position before starting the engine.COMPRESSION TEST RESULTSRING TROUBLECompression low on first stroke, tends to build up on the following strokes, but does not reach normal. Improves considerably when oil is added to cylinder.VALVE TROUBLECompression low on first stroke, does not build up much on following strokes.

Does not improve considerably with the addition of oil. Check for correct pushrod length.HEAD GASKET LEAKSame reaction as valve trouble.CYLINDER LEAKAGE TESTThe cylinder leakage test pinpoints engine problems including leaking valves, worn, broken or stuck piston rings and blown head gaskets.The cylinder leakage tester applies compressed air to the cylinder at a controlled pressure and volume and measures the percent of leakage from the cylinder. Use CYLINDER LEAKDOWN TESTER and follow the specific instructions supplied with the tester. The following are some general instructions that apply to Honda motorcycle engines:1. Run engine until it reaches normal operating temperature.2. Clean dirt from around spark plugs and remove the spark plugs.3.

Remove the air cleaner and set the throttle in the wide open position.4. The piston in the cylinder being tested must be at top dead center of compression stroke (both valves closed) during the test.5. To keep the engine from turning over when air pressure is applied to the cylinder, engage transmission in fifth gear and lock the rear brake.NOTE: Before performing the cylinder leakage test, verify that the tester itself is free from leakage to obtain the most accurate test results. With a soap solution applied around all tester fittings,connect the cylinder leakdown tester to the compressed air source and look for any bubbles that would indicate leakage from the tester.6. Following the manufacturer's instructions, perform a cylinder leakage test on the front cylinder. Make a note of the percent of leakage. Leakage greater than 12% indicates internal engine problems.7.

Listen for air leaks at induction module intake, exhaust pipe and head gasket. Air escaping through the induction module indicates a leaking intake valve. Air escaping through the exhaust pipe indicates a leaking exhaust valve.NOTE: If air is escaping through valves, check push rod length.8.

Repeat procedure on rear cylinder.NOTE: After completing the cylinder leakage test(s) and reinstalling the spark plugs, make sure the throttle plate is in the closed position before starting the engine.DIAGNOSING SMOKING ENGINE OR HIGH OIL CONSUMPTIONCheck Prior to Cylinder Head Removal1. Oil tank overfilled.2. Oil carryover.3. Breather hose restricted.4. Restricted oil filter.Check After Cylinder Head Removal1.

Oil return passages for clogging.2. Valve guide seals.3. Valve guide to valve stem clearance.4. Gasket surface of both head and cylinder.5. Cylinder head casting's porosity allowing oil to drain into combustion chamber.6. O-ring damaged or missing from oil pump/crankcase junction.When an engine needs repair, it is not always possible to determine definitely beforehand whether repair is possible with only cylinder heads, cylinders, and pistons disassembled, or whether complete engine disassembly is required for crankcase repair.Most commonly, only cylinder head and cylinder repair is needed (valves, rings, piston, etc.), and it is recommended procedure to service these units first, allowing engine crankcase to remain in frame. Honda Motorcycle Service Manual, Repair Manual, Shop Manual, Engine Repair Guide, Diagram, Wiring Diagram, Cutaway View, Exploded View, Honda Motorcycle Parts, Used Parts, New Parts, Online Parts Store, Handbook, PDF Book, PDF Download, User Manual, Owners Manual, Owner's Manual Traning, Honda Motorcycle Production Years 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11, How To Fix, Where Is This Part Located, Parts Location, Removal & Installation Procedures.